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Mobile batch asphalt plant

  • Application

    Mainly used in the production of asphalt mixture, modified asphalt mixture, color asphalt mixture, fully meet the needs of expressway, grade roads, municipal roads, airports, ports etc

  • Capacity

    80-160(T/H)

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E-mail:info@zoomline.biz

Mobile Asphalt Mixing Plant

Mobility, efficiency, easily transportable mobile/portable batch asphalt mixing plant

ZAP-M models mobile/portable wheeled batch asphalt mixing plant are available from 80TPH to 160TPH

• Easily transportable

• Easily assembling & disassembling

• Landing legs with support bases to ensure adequate stability.

• Low maintenance operation

• Low energy consumption

• Low emission

• Saving time and cost of installation

• Multi-fuel burner

• Fully automatic controls

Structure

Options

• Asphalt mixture storage silo (mobile/stationary as optional)

• Diesel, heavy oil, gas, coal or multi-fuel burners

• Filler system (mobile/stationary as optional)

• Bag house or water dust collector (mobile/stationary as optional)

• Fiber additive system

• Recycling asphalt plant

• Bitumen tank and control room (mobile/stationary as optional)


• Easily transportable

• Easily assembling & disassembling

• Landing legs with support bases to ensure adequate stability.

• Low maintenance operation

• Low energy consumption

• Low emission

• Saving time and cost of installation

• Multi-fuel burner

• Fully automatic controls

 

Cold Aggregate Feeding System

 

Mobile asphalt mixing plant

 

- The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.

- Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.

- On the sand bin, there is vibrator, so it can guarantee normal working.

- There is isolation screen on top of cold bin, so can avoid large material input.

- The conveyor belt use circular belt without joint, steady running and long performance life.

- At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.

- Landing legs with support bases to ensure adequate stability.

 

Drying System

 

Mobile asphalt mixing plant 

 

- The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.

- Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.

- Adopt famous brand HONEYWELL temperature intelligent control system.

- Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).

- Diesel, heavy oil, gas, coal or multi-fuel burners.

- Landing legs with support bases to ensure adequate stability.

- Integrated highly efficient burner on one mobile chassis

 

Mixing Tower

 

Mobile asphalt mixing plant

 

- Integrated vibrating screen and hot storage and weighing and mixer in one mobile chassis, easily transportable and installation.

- Improved vibration and amplitude to optimize impact on the available screen. the best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.

- Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.

- Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array. the discharging process has been completely redesigned, the discharge time is minimal. the distance between blades and bottom of the mixer is also restrained to the optimal minimum.

- Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

- Landing legs with support bases to ensure adequate stability.

 

Dust Collecting System

 

Mobile asphalt mixing plant

 

- Gravity primary dust collector collecting and recycling bigger fine, saving consumption.

- Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.

- Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.

- Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.

- Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.

- Mobile chassis as optional according to project solution.

 

Control system

 

Mobile asphalt mixing plant

 

- Adopt Germany SIEMENS electrical element, working stably even in harsh working environment.

- Adopt Japan ORMON PLC and touch screen, have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.

- All system power switches can be controlled via control panel,easy operation and control.

- Multi-language compatibility, display language can be selected according to the customer’s preference.

- Control cabinet adopt IP55 safety protection class which can match highest industrial standard in whole global.

- Containerized control room, with heat insulation and sound insulation layer.

- Global remote automatic detection function.

- Mobile chassis as optional according to project solution

 


ZAP-M80ZAP-M100ZAP-M120ZAP-M160
Plant Capacity80t/h100t/h120t/h160t/h
Cold Aggregate Feeding System
Hopper capacity4 x 6.5m34 x 6.5m34 x 6.5m35 x8m3
Belt capacity100t/h120t/h140t/h180t/h
Drying System
Drying drum size1500x6600mm1500x6600mm1800x8000mm1900x9000mm
Drying capacity80-100t/h100-120t/h120-140t/h160-180t/h
Burner (oil)60-600kg/h100-1000kg/h100-1000kg/h140-1400kg/h
Fuel consumption (oil)6.5-7kg/t6.5-7kg/t6.5-7kg/t6.5-7kg/t
Mixing Tower
Screen4 layer4 layer4 layer4/5 layer
Aggregate weighing3x1000kg3x1500kg3x1500kg3x2000kg
Bitumen weighing3x100kg3x200kg3x200kg3x200kg
Filler weighing3x100kg3x200kg3x200kg3x200kg
Mixer capacity1000kg1300kg1500kg2000kg
Mixing cycle45s45s45s45s
Dust Collecting System
Bag house filtering380m2400m2500m2550m2
Exhaust Fan power45kw55kw2x45kw2x55kw
Asphalt Temperature140-180 ℃140-180 ℃140-180 ℃140-180 ℃
Finished Asphalt Silo (Optional)30 ton30 ton30 ton60 ton
Total Power-270kw-300kw-390kw-500kw

 

*Plant capacity is base on standard working condition as followings:


Atmospheric pressure
760mmHg
Ambient temperature20℃
Material passing 40mm mesh100%
Material passing 3mm mesh40%
Material passing 74µm≤7%
Aggregate temperature at discharging end of drum dryer160℃
Density of aggregate1650kg/m3
Specific heat of aggregate0.21kcal/kg℃
Filler content5%
Bitumen content5%
Sand content≤40%
Max.aggregate size≤40mm
Average moisture of cold aggregates≤5%
Cycle time per batch45s
Diesel calorific value≥10500Kcal/kg
Heavy oil calorific value≥9850Kcal/kg
Nature gas calorific value≥8000Kcal/Nm3
Coal calorific value≥5500Kcal/kg

 


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